Morimoto Evo Headlight Installation Guide | 2014-2024 4Runner

Morimoto Evo Headlight Installation Guide | 2014-2024 4Runner

Here is a simple and easy breakdown of how to install your new
Morimoto Evo Headlights!

Installation Video

 

Tools Needed:

  • Panel removal tool
  • Ratchet wrench (Powered or manual)
  • 10mm Socket
  • Phillips head screwdriver

Step 1

First of all, check the packaging and make sure it hasn’t been damaged; then check out the parts to make sure they are intact and ready to go. You will have:

  • Left & right headlight assemblies
  • DRL harness with fuse
  • Mode selector keys
    • 2 red, 2 blue, 2 green & 2 black keys
  • 2 adapter harnesses
  • 2 resistors

Step 2
Removing your front bumper:

  • Open and secure the hood of your 4Runner.
  • Remove the trim panel that covers the radiator by pushing the center of all the pop clips and use the panel removal tool to remove them.
    • Lift the panel off.
  • Remove the 3 screws from the driver side fender using a 10 mm socket.
    • Lift the bumper off the top tab in the fender and pull out to loosen the bumper. 
  • Remove the 6 screws along the bottom of the front bumper using a 10 mm socket.
  • Remove the 3 screws from the passenger side fender using a 10 mm socket. 
    • Lift the bumper off the top tab in the fender and pull out to loosen the bumper. 
  • Remove the 2 push pin retainers, these are located on the top of the bumper near each headlight.
    • Use a pry tool to release the center pin and lift the retainer out. 
  • Remove the 4 push pin retainers, these are located on the top of the bumper.
    • Use a pry tool to release the center pin and lift the retainer out. 
  • Disconnect the connector for the collision sensor by depressing the tab to remove. 
  • Using a 10 mm socket remove the bolt near the hood latch. 
    • At this point the bumper is ready to come off, so support the bumper while you remove the screw. 
  • Once the bumper is free, reach behind and unplug the fog light connectors by depressing the tab to remove. 

Step 3

Remove the headlights:

  • Remove the four 10 mm screws holding the headlights to the truck.
    • 1 on the front corner
    • 1 on the top center of the headlight
  • 1 near the fender hidden under a piece of trim.
  • Last 1 is on the bottom of the headlight, where the bumper snaps into the fender. 
  • Pull the headlight straight out and disconnect all the plugs on the backside.
    • Repeat the process for the other headlight.

    Step 4

    Transfer the support bracket:

    • Remove the black support at the bottom of the headlight.
      • Use a phillips head screwdriver to remove three screws.
      • Transfer the support bracket to the new Morimoto Evo headlights and secure with the 3 phillips head screws.

    Step 5

    Installing the mode selector keys:

    • Select the DRL color and turn signal blink function:
      • Red: White DRL, Fade off turn signal
      • Blue: White DRL, Sequential turn signal
      • Green: Amber DRL, Fade off turn signal
      • Black: Amber DRL, Sequential turn signal
    • Connect your preferred selector key to the back of each headlight. 

    Step 6

    Installing the DRL harness: 

    • Use the provided fuse tap to connect to the main fuse box under the hood.
      • The kit comes with 2 different sized fuse taps, a short and long, use the appropriate fuse tap for the location in the fuse box. 
    • We recommend using the 10 amp INJ fuse to connect the fuse tap. 
      • You can using a fuse location that has switched power, meaning that it only receives power when the vehicle is turned on. 
    • Locate your desired fuse location and remove the fuse. 
      • Insert the fuse that was removed into the fuse tap.
      • Place the fuse tap with both fuses into the location that the original fuse was removed.
      • Route the fuse tap harness out of the fuse panel cover.
        • You can cut a small notch in the side of the cover to accommodate the wire passing through.
    • Connect the DRL harness to the fuse tap harness. 
      • The DRL harness has three male connections, use the one that points a different direction from the other two to connect to the DRL harness. 
    • Route the DRL harness towards the driver side headlight and continue running the longer end towards the passenger side head light.

    Step 7

    Connecting the headlights:

    • Make the connections from the headlight harness to the vehicle connectors. 
      • They are keyed plugs, meaning that they will only connect to their specific connector. 
      • Connect the DRL harness to the back of each headlight. 

    Halogen Low Beam & Halogen High Beam Factory Headlights:

    • Use the halogen adapter harness and match the four connectors on it to the four factory headlight connectors on the vehicle.
    • Connect the resistor to the single remaining connector.
      • Secure the resistor using the attached magnet.

    LED Low beam & LED High Beam Factory Headlights:

    • Use the LED adapter harness and match the three grey connectors on it to the three factory headlight connectors on the vehicle. 
    • Connect the resistor to the adapter harness.
      • Secure the resistor using the attached magnet.
    • You will have one factory headlight connectors left disconnected.
      • This connector is not used, place the provided cap over the unused connector. 

    LED Low Beam & Halogen High Beam Factory Headlights:

    • Use the LED adapter harness and remove the cap on the black connector.
    • Match the four factory headlight connectors to the four connectors from the adapter harness. 
    • Connect the resistor to the adapter harness.
      • Secure the resistor using the attached magnet.

    Step 8

    Installing the headlight:

    • Place the headlight into the truck, lining up the mounting tabs with the mounting holes on the truck. 
    • Secure each of the 4 mounting locations with the factory bolts.

    Step 9

    Replacing the bumper:

    • Hang the bumper along the support and replace the 10 mm bolt near the hood latch to hold the bumper in place. 
    • Reconnect your fog lights. 
    • Work the ends of the bumper into place and secure the top fender tab on each side. 
    • Continue lining up the 3 screws on each fender. 
    • Press the bumper into place, it should snap in place around the fender and headlight. 
    • Replace the 4 push pin retainers along the grille support. 
    • Replace the 2 push pin retainers on the top of the bumper near the corner of the headlight. 
    • Replace the 3 screws in each fender. 
     
    • Replace the 6 bolts on the bottom of the bumper.
    • Reconnect the collision sensor connector.

    Step 10

    Adjusting the headlights:

    • You will want to adjust the headlights to ensure that they are aimed correctly.
      • Follow the steps in the video below to properly aim your headlights.

      • Now that your headlights are aligned, replace the trim panel that covers your radiator
        • Press the center of the retainers up, insert the retainers in the trim panel and depress the center till they are flush with the retainer. 
      • Close the hood. 

        Congratulations on installing your new
        Morimoto Evo Headlights!

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